醫療級PARA, NSF 51, FDA食品接觸的合規性, 玻璃纖維增強材料50% 

Ixef® FC-1022

聚丙烯酰胺

Solvay Specialty Polymers

Technical Data

 

產品說明

Ixef® FC-1022 is a 50% glass-fiber reinforced, general purpose polyarylamide compound that exhibits very high strength and rigidity, outstanding surface gloss, and excellent creep resistance.

 

Ixef® FC-1022 is approved for food contact and meets FDA regulations for Ixef® FC-1022 NT 000 (natural) and Ixef® FC-1022 BK 001 (black) based on clearances granted by FCN 001242 for repeated use food contact applications with all food types, under FDA conditions of use B through H as described in Tables 1 and 2 of 21 CFR 176.170(c).

 

• Black: FC-1022 BK 001 

• Natural: FC-1022 NT 000 

 

總體

材料狀態 • 已商用：當前有效

資料 1 • Technical Datasheet

UL 黃卡 2 • E95746-101810229

搜索 UL 黃卡 •  Solvay Specialty Polymers

•  Ixef®

供貨地區 • 北美洲 • 拉丁美洲 • 亞太地區

• 非洲和中東 • 歐洲

填料/增強材料 • 玻璃纖維增強材料, 50% 填料按重量

• 超強剛性 • 高強度 • 耐化學性良好

• 尺寸穩定性良好 • 好的消毒性

特性 • 食品接觸的合規性

• 出色的外觀 • 良好的抗蠕變性

• 通用

• 低吸濕性 • 流動性高

用途 • 電器用具 • 食品服務領域

• 高光應用 • 醫療器材

機構評級 • FDA 21 CFR 176.170(c) 3 • NSF 51 4 • 歐洲 10/1/2011 12:00:00 AM

RoHS 合規性 • RoHS 合規

外觀 • 黑色 • 自然色

形式 • 粒子

加工方法 • 注射成型

物理性能 干燥 調節后的 單位制 測試方法

密度 1.64 -- g/cm³ ISO 1183

收縮率 0.10 到 0.30 -- % ISO 294-4

吸水率 (24 hr, 73°F (23°C)) 0.16 -- % ISO 62

機械性能 干燥 調節后的 單位制 測試方法

拉伸模量 2.83E+6 2.83E+6 psi ISO 527-2

(19500) (19500) (MPa)

拉伸應力 (斷裂) 40600 37700 psi ISO 527-2

(280) (260) (MPa)

拉伸應變 (斷裂) 1.9 2.2 % ISO 527-2

彎曲模量 2.68E+6 -- psi ISO 178

(18500) (MPa)

彎曲應力 55100 -- psi ISO 178

(380) (MPa)

沖擊性能 干燥 調節后的 單位制 測試方法

懸壁梁缺口沖擊強度 2.1 -- ft•lb/in ASTM D256

(110) (J/m)

無缺口懸臂梁沖擊 16 -- ft•lb/in ASTM D256

(850) (J/m)

 

Ixef® FC-1022

聚丙烯酰胺

Solvay Specialty Polymers

熱性能 干燥 調節后的 單位制 測試方法

熱變形溫度 (264 psi (1.8 MPa), 未退火) 446 -- °F ISO 75-2/A

(230) (°C)

線形熱膨脹系數 - 流動 8.3E-6 -- in/in/°F ISO 11359-2

(1.5E-5) (cm/cm/°C)

補充信息 干燥 調節后的 單位制

吸水性 - Equil, 65% RH --

注射 干燥(英制) 干燥(公制)

干燥溫度 248°F 120°C

干燥時間 0.50 到 1.5hr 0.50 到 1.5hr

料筒后部溫度 482 到 500°F 250 到 260°C

料筒前部溫度 500 到 554°F 260 到 290°C

射嘴溫度 500 到 554°F 260 到 290°C

加工（熔體）溫度 536°F 280°C

模具溫度 248 到 284°F 120 到 140°C

注射速度 快速 快速

注射說明

Hot runners: 250°C to 260°C (482°C to 500°F)

 

Storage

Ixef® compounds are shipped in moisture-resistant packages at moisture levels according to specifications. Sealed, undamaged bags should be preferably stored in a dry room at a maximum temperature of 50°C (122°F) and should be protected from possible damage. If only a portion of a package is used, the remaining material should be transferred into a sealable container. It is recommended that Ixef® resins be dried prior to molding following the recommendations found in this datasheet and/or in the Ixef® processing guide.

 

Drying

The material as supplied is ready for molding without drying. However, If the bags have been open for longer than 24 hours, the material needs to be dried. When using a desiccant air dryer with dew point of -28°C (-18°F) or lower, these guidelines can be followed: 0.5-1.5 hour at 120°C (248°F), 1-3 hours at 100°C (212°F), or 1-7 hours at 80°C (176°F).

 

Injection Molding

Ixef® FC-1022 compound can be readily injection molded in most screw injection molding machines. A general purpose screw is recommended, with minimum back pressure.

 

The measured melt temperature should be about 280°C (536°F), and the barrel temperatures should be around 250 to 260°C (482 to 500°F) in the rear zone, gradually increasing to 260 to 290°C (500 to 554°F) in the front zone. If hot runners are used, they should be set to 250 to 260°C (482 to 500°F).

 

To maximize crystallinity, the temperature of the mold cavity surface must be held between 120 and 140°C (248 and 284°F). Molding at lower temperatures will produce articles that may warp, have poor surface appearance, and have a greater tendency to creep. Set injection pressure to give rapid injection. Adjust holding pressure and hold time to maximize part weight. Transfer from injection to hold pressure at the screw position just before the part is completely filled (95-99%).

 

 

 

 

 

 

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